Project Description
Product List: Shoe Machine Shoe Mould Shoe Accessories
KS10.03 – X(S)MX-80L DROP TYPE MILLING MACHINE
220V, 60HZ, 3 PHASE
Uses and performance:
This machine is mainly used for natural rubber, synthetic rubber, recycled rubber and plastic plasticizing and mixing, rubber and plastic blending, also suitable for a variety of low viscosity materials mixing.
Uses and performance:
| This machine is widely used in rubber and its products industry, such as: tire factory, cable factory, tape hose factory, rubber shoe factory, seal factory, calcium plastic products factory, also suitable for paint, dye, ceramics, medicine, tape, film and other factories of mixing production. |
| This machine is the ideal rubber, plastics industry of new mixing equipment, various performance indexes reach or close to the advanced level of similar products abroad, this machine is of advanced design reasonable, compact structure, small occupation space, easy installation, high production efficiency, easy operation and reliable, mixing chamber is easy to clear, often easy to change color, cooling heating effect is good, uniform mixing dispersion, fully closed structure, Both safe and greatly improve the working environment, the new sealing design, sealing effect is good, long service life. |
| This machine is mainly used for natural rubber, synthetic rubber, recycled rubber and plastic plasticizing and mixing, rubber and plastic blending, also suitable for a variety of low viscosity materials mixing. |
| This machine is widely used in rubber and its products industry, such as: tire factory, cable factory, tape hose factory, rubber shoe factory, seal factory, calcium plastic products factory, also suitable for paint, dye, ceramics, medicine, tape, film and other factories of mixing production. |
| This machine is the ideal rubber, plastics industry of new mixing equipment, various performance indexes reach or close to the advanced level of similar products abroad, this machine is of advanced design reasonable, compact structure, small occupation space, easy installation, high production efficiency, easy operation and reliable, mixing chamber is easy to clear, often easy to change color, cooling heating effect is good, uniform mixing dispersion, fully closed structure, Both safe and greatly improve the working environment, the new sealing design, sealing effect is good, long service life. |
Main Technical Parameters:
| Total volume of mixing room：170L |
| Working Volume：80L |
| Rotor forms：four arrises roter |
| Transmission direction：right transmission |
| Rotor speed：40 r/min |
| Rated power of main motor：185 kW |
| Rated voltage of main motor：380V |
| main motor rotate speed：980r/min |
| Reducer type No.：ZSYF400 |
| Top bolt Pressure：5～8 MPa |
| Hydraulic pressure：2～10 MPa |
| Material release door：hydraulic drive |
| Ram up：double cylinder hydraulic drive |
| Locking：hydraulic locking |
| Cooling water pressure：0.4～0.6MPa |
| Consumption of cooling water：18m3 /h |
| Weight：～14.6 t |
Structure declaration
| The pressure is：The top bolt is controlled by hydraulic pressure. It is mainly composed of oil cylinder, pressure weight, piston, piston rod, cylinder seat (cover), elevation rod and other parts. The piston rod and the weight are connected with a pin type rigid connection structure, and the water is cooled inside. The weight is single-sided slope, the bottom is V-shaped, V-shaped surface is hard chrome plated. |
| Mixer device：Mixing room: welded structural parts, mixing chamber wall through water cooling.Rotor: The rotor is a 4-edge rotor, the inner cavity of the rotor is cooled by water, and the edge peak and side of the rotor are surfacing with hard wear-resistant alloy. After surfacing the alloy, the whole rotor is plated with hard chromium. The rotor is supported on a double row centripetal spherical roller bearing.Rotor end sealing: mechanical sealing device is adopted, which is composed of alloy ring and sealing ring. The fixed ring is semi-ring detachable structure, which is convenient for maintenance. The pressure of the sealing surface is stable and the same, and the contact area of the moving and fixed ring is large, so the sealing effect is more ideal. |
| Unloading and locking device：The unloading and locking device is mainly composed of the unloading door, swinging oil cylinder and elbow rod. Hard wear-resistant alloy is surfacing on the part of the unloading door in contact with the rubber material.The closing and opening of the unloading door is driven by the oil cylinder. After closing the door, the oil cylinder is pressurized to lock the unloading door by the elbow rod. A pair of lock block are made of alloy steel, after surface treatment, hard wear.Working opening Angle of unloading door is 135°. Through the hydraulic mechanical buffer structure to achieve the overturning action, gently reach the limit position. The discharging door is cooled by drilling, and a thermocouple is installed to measure the temperature of the rubber material. |
| The transmission system：The main parts of the hydraulic station are Beijing Huade, which is equipped with inlet and outlet valves and pressure monitoring instruments. |
| Lubrication system：The seal adopts multi-channel centralized lubricating oil pump, which supplies oil to the lubricating point intermittently in each cycle. |
| Cooling (heating) system：The system consists of water (water pump)/steam source (boiler), pipes, valves, instruments, rotary joints and the main components of water/steam, etc. The flow is controlled by the valve, water/steam is divided into three ways at the same time into the mixing chamber jacket cavity, the top bolt jacket cavity, Forced cooling (heating) cycle, so that the material in the best temperature range for mixing, to obtain the best mixing quality.Glue temperature measurement The thermocouple installed on the discharge door to obtain accurate and reliable measurement value. |
| Electrical control： With current, voltage, PLC touch screen control, a secondary three times (multiple) feeding time in touch screen input can realize manual and automatic mixing rubber, set the password lock to prevent wrong operation safe and reliable workers, computer can realize rubber mixing function of data storage and data extraction, realization of rubber mixing process, quality traceability, To solve the problem that the data related to equipment and rubber smelting process cannot be queried due to product quality problems. (with manual, automatic fault alarm program). |
| One control cabinet and one operation box. |
| Low-voltage electrical components adopt domestic high quality brands or foreign joint venture brands. |
| The protection grade of control cabinet and operation box is IP44. |
Selection and configuration of main purchased parts:
| NO | NAME | MODEL | MANUFACTURER |
| PLC | Mitsubishi, Japanese | ||
| Touch screen | 10 inch | Taiwan Wiluntong | |
| Frequency motor | 185Kw | Beilong、Dalma | |
| Frequency changer | 200Kw | Hope Senlan (Hope Group) | |
| Main low- voltage apparatus | Drissie, Omron | ||
| Reduction box | ZSYF400 | Jiangsu Kaibo hard tooth surface | |
| Bearings | Tile axis, northwest axis | ||
| Hydraulic solenoid valve | Beijing Huade | ||
| Limited switch | Taiwan Tend | ||
| Hydraulic cyliner oil seal | DZ U-SEALS |
Machinery manufacturing standards and inspection standards:
| General mechanical standard:People’s Republic of China Chemical Industry Standard GB/T12784-1991 and Seller’s Enterprise standard. |
| Inspection standard:GB/T 1182-2008 and GB/T 1184-1996 of the People’s Republic of China. |
| Factory acceptance of equipment:Before delivery, hardware acceptance shall be carried out according to the requirements of this attachment. |
| Installation and debugging:The seller shall be responsible for the technical guidance and the buyer for the installation of the equipment.The seller is responsible for connecting water, electricity, gas and other power sources to the designated interface of the equipment. All kinds of connecting cables, distribution boxes and other internal connections and Bridges between each control cabinet (box) and each part of the machine shall be provided by the buyer.After the installation is complete, both parties check the installation and sign the installation acceptance certificate. |
| Zero, parts replacement:For the damage caused by quality problems of parts and components, the seller will provide on-site service, free repair and replacement of damaged parts and components. If the parts or parts are damaged due to the Buyer’s human causes, the Seller shall be obliged to make paid repair and replacement of the damaged parts or parts. |
| Fault response:The buyer shall immediately notify the Seller of the failure of the instruments and equipment provided by the Seller. The seller shall, within 24 hours after receiving the notice of failure, provide answers to the operation faults. For instrument and equipment failure, the seller shall send technicians to the site within 72 hours after receiving the failure notice. |
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